Diagnosing and repairing batteries is critical to maintaining their health and ensuring optimal performance over their entire lifecycle. Proper diagnostics helps identify and address potential issues early and guides a maintenance plan to support long-term functionality.
Our process involves careful and strategic inspection to identify potential issues. Through accurate testing and data collection, our specialists can address any concerns that may impact performance, ensuring your battery can operate at its full potential.
- Incoming battery visual inspection
- Connection of CAN device and collection of data
- Internal resistance test of the battery pack
- Inspection of battery with cover removed
- Evaluation of battery cell health and recording of cell voltage data as measured with a digital multimeter
- DC Internal Resistance (DCIR) Testing
- Cell balancing
- Preparation for reuse
- Voltage adjustment according to customer requirements for matching battery pack voltage of destination vehicle
- Firmware installation
- Battery Inspections
- SoC maintenance and adjustment
- Battery module and cell balancing
- Air leak detection testing
- Insulation resistance test
- Residual torque checks
- Modifications according to OEM specifications
- In-vehicle diagnostics and repairs of battery system, including battery replacement